Capabilities
From resin to finished mailer, under one roof.
We extrude our own bubble film, laminate kraft and poly facings, and convert mailers, bags and rolls on our own machines in Rosarito, Baja California. That's why the pricing is factory pricing.
Ways to work with us
Buy factory-direct
Order stock sizes or custom runs straight from the plant. Quotes in 24 hours, low minimums, scheduled or one-time orders.
Private label
We manufacture under your brand — your print, your packaging, your inserts — at pricing that protects your resale margin.
Wholesale program
Standing monthly volumes for distributors and high-volume shippers, with reserved capacity and locked pricing.
Custom development
A size, facing or construction we don't list? Send the spec — custom dimensions are how most of our programs start.
Capabilities
Bubble film extrusion
The film everything else is made from.
- 3/16" & 1/8"
- 48" web
- Virgin resin
Kraft & poly lamination
Facing bonded to bubble — the padded-mailer construction.
- Hot-melt
- Kraft & poly
- Up to 48"
Mailer & bag converting
Web in, finished mailers out — up to two lanes at once.
- 2-lane capable
- Self-seal in-line
- Custom daily
Printing, kitting & private label
Your brand, our lines — from print to shelf-ready packs.
- 1–3 colors
- Retail kitting
- Private label
Who we serve
Why factory-direct from Baja
Closer than Asia. Cheaper than the middleman.
Most bubble packaging sold in North America is either imported by the container or marked up by a distributor. Manufacturing in Rosarito puts the factory minutes from the U.S. border — so you get import economics without import lead times or import minimums.
Days, not weeks
Orders cross at San Diego and deliver overland — no transpacific freight, no port congestion.
No distributor margin
You buy from the extruder. The savings that normally go to the middleman stay in your cost.
Low minimums
Order what you use. No 40-foot-container commitment to get factory pricing.
Same time zone
Pacific time, English and Spanish, and a plant you can drive to from Southern California.
The comparison
Factory-direct vs. distributor vs. import.
For bubble packaging consumed in North America, the math favors the border.
| Bravo Pack — factory-direct | Distributor / import | |
|---|---|---|
| Lead time | Days — overland from Baja | Weeks by ocean, or distributor stock |
| Pricing | Factory pricing, no reseller margin | Marked up at each layer |
| Minimums | Low — order what you use | Container loads or case-break premiums |
| Custom sizes | Routine — built to your spec | Catalog sizes only, or long waits |
| Printing | 1–3 colors without huge MOQs | High minimums for custom print |
| Inventory risk | Scheduled releases, hold less stock | Warehouse a year of packaging |
| Oversight | Drive-to plant, samples in days | Remote factories, slow sampling |
Private label & wholesale
Your brand on our lines.
Distributors and packaging brands run standing programs on Bravo Pack's plant. We manufacture to your spec, print and pack under your name, and release against your schedule — you keep the customer, the brand and the margin.
- Extrusion, lamination & converting
- Your artwork printed 1–3 colors
- Packing under your brand
- Scheduled production & releases
- Cross-border logistics support
- Your brand and customers
- Your resale pricing & margin
- Your demand flexibility
- Your product roadmap
Quality roadmap
Standards we are building toward as the plant scales.
Quality management system.
Industry-standard mailer dimensions (#000–#7).
LDPE/LLDPE film from virgin resin blends.
Ready to buy factory-direct?
Send us the sizes and volumes you buy today and we'll quote them against what you're paying now.
Get a quote