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Capability · CAP-02

Kraft & poly lamination

Facing bonded to bubble — the padded-mailer construction.

Hot-melt lamination bonds kraft paper or opaque poly film to our extruded bubble, producing the laminated web that every padded mailer is converted from.

  • Hot-melt
  • Kraft & poly
  • Up to 48"

A padded mailer is only as good as its lamination — delamination in the parcel network is how cheap mailers fail. We run hot-melt adhesive laydown between facing and bubble, tuned per facing family: kraft laminates take a full adhesive coat, poly facings a lighter one.

Facings stocked: natural and white kraft paper, and poly film in white, black, blue and pink. Printed facings run through the same laminator, so branded mailers use an identical construction to stock.

Technical specifications

MethodHot-melt adhesive lamination
FacingsKraft (natural/white) · poly (4 colors)
Web widthUp to 48"
AdhesiveHot melt, laydown tuned per facing

Capabilities are configured per program — share your spec and we'll scope it.

Kraft & poly lamination

Hot-melt lamination bonds kraft paper or opaque poly film to our extruded bubble, producing the laminated web that every padded mailer is converted from.

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